TUBE MANUFACTURING

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For Tube Straighteners go to STRAIGHTENERS - BAR AND TUBE

For Tube Extrusion Presses go to EXTRUSION PRESSES

KPW 2-1/2" VMR McKay/Mannesmann Cold Pilger Mill             RTPM-201115

 

New: 1967
Manufacturer: McKay under license of Mannesmann
Model: originally KPW 2-1/2" VM, converted to VMR
Max. Inlet Tube Diameter: 2-3/4" (70 mm)
Finished Tube Diameter: 7/8" - 2-1/4" (22 - 57 mm)
Vertical Mass Balancing System
The mill uses full ring dies (VMR) but with the original stroke of VM mill (180 deg. arc).
Turn Gearbox Hollow Shaft has been refurbished.
Main Drive Motor has been rewound and serviced.


The machine is still installed.

Schumag Cascade System for drawing copper tubing        DRCL-202871

 

Input tube:       dia. 43 mm (thickness 1.5 – 2.2 mm)

Output tube:    dia. 6 – 32 mm (thickness 0.3 – 1 mm)

Drawbenches: IB/8, ID/5, ID/3

Speed:             100 / 150 / 150 m/min

 

Line components:

  • Uncolier
  • Drawing bench IB/8 (max speed 100 m/min)
  • Looper
  • Drawing bench ID/5 (max speed 150 m/min)
  • Looper
  • Drawing bench ID/3 (max speed 150 m/min)
  • Re-coiler

26" Wirth Erkelenz RAD 660 Tube Cutting Line           

SHCF-201892

 

Manufacturer: WIRTH - Erkelenz (Germany)
Capacity: up to dia. 660 mm x 40 mm (25.98" x 1.575")
Roller Conveyors motors: each roll is equipped with a DEMAG motor 2.5 kW, 600 rpm
Center line height: 1,300 mm (51.18") - center of the tube from the floor
Line Components:

  • Entry roller conveyor, with 8 motor driven rolls, length: 14 m (46')

  • WIRTH cut-off machine:

    • drive motor DC SIEMENS 77.5 kW, 3.900 rpm, 400 V

    • entry motor-driven guiding roll (adjustable by hydraulic cylinder)

    • exit motor-driven guiding roll (adjustable by hydraulic cylinder)

    • entry (left) tool head

    • exit (right) tool head (distance between entry and exit tool heads is 1,300 mm - 51.18")

    • entry (left) rotating tube holding head, with automatically adjustable guides

    • exit (right) rotating tube holding head, with automatically adjustable guides

    • left overhead crane

    • right overhead crane

  • Exit roller conveyor, with 8 motor driven rolls, length: 14 m (46')

  • Operator’s control panel

  • Hydraulic power pack, with 3 pumps (15 kW, 30 kW, 7.5 kW)

2-3/4" Tube/Bar Sawing, Deburring, Marking and Packaging System   

SWBS-102061

Line Components:

  • Inlet Table

  • Kasto Circular Saw: Model WAC 70, Cutting diameter: 15-70 mm (.59" - 2.76"), Piece length: 100 - 2,000 mm (3.94" - 78.74"), New: 2000

  • Loeser Deburring Machine: Diameter: 15-17 mm (.59" - 2.76"), New: 2000

  • Roeltgen Marking System: New: 2015

  • Motoman Robotic Arm: New 1996

Inlet tube length: approx. 8 meters (26')

60 mm (2.36") Reika Tube Cutting and Chamfering Line   

SWBS-002961

Manufacturer: Reika Werk, Germany

New: 2000

Model: 213 CNC

Application: For hot-rolled, drawn, cold-pilgered and longitudinally welded tubes

Diameter: 10 - 60 mm (.39" - 2.36")

Wall Thickness: 1 - 10 mm (.039" - .394")

Max. Entry Tube Length: 12,000 mm (39')

Min. Cutting Length: 250 mm (9.84")

Chamfering on one side

Line components: Entry belt conveyor, Cutting and Chamfering Machine, Exit belt conveyor with ejection on both sides, Electric equipment, Hydraulic equipment